Robots Construct Mercedes-Benz C-Class from Zero

Alabama Plant Automates Chassis Assembly.

Experience this exclusive preview of the production process of the Mercedes-Benz C-Class! See it all right from the start, craftsmen assembling each part meticulously with expert attention. Get a sneak peak at the remarkable factory in Tuscaloosa County, AL, home to the first Mercedes-Benz automobile factory outside Germany since 1993. Marvel at the skillful hands that construct everything from the bottom, bringing the exquisite C-Class to life in no time.

Apart from the C-Class, the facility pulls out all the stops to bring forth Mercedes-Benz sport utility vehicles, such as the GLE, GLE coupe, GLS array, and the Mercedes-Maybach GLS. Also, it will have on tap the EQS electric SUV by the year 2022.

The Tuscaloosa factory implements robots to conduct the majority of their manufacturing operations, securing a prompt lead-time and providing a better workplace. As demonstrated in the visual below, their chassis assembly is completely mechanized, thus limiting manual labor. This technique deviates from the design utilized by other car manufacturers like Toyota Canada and Kentucky, who manufacture the RAV4.

How they Build Expensive Mercedes Interiors - Inside C and S Class Production Line

The robotic arms at Mercedes-Benz’s Alabama factory are said to be multi-functional, granting them the capability of executing a diversity of duties, like welding, painting, and installing car doors plus other inner components. It can choose an angle of up to six degrees, thereby furnishing it with the capacity to perform welding works on invisible sections or inaccessible sections of the chassis.

At the German carmaker’s Tuscaloosa plant, robots are being utilized in an innovative way to increase efficiency. As a collective team, each “arm” of the robot is assigned a specific task, allowing for a smoother production process. This technology is similar to the automated guided vehicles used at the Toyota GR Factory in Japan. By using the line-guided transport robots, metallic parts or components can be quickly transported from one station to the next.

The video gives viewers an inside look of Mercedes-Benz’ Factory 56 based in Sindelfingen, Germany. This production house builds the S-Class, Mercedes-Maybach, and EQS vehicles whereas at the Tuscaloosa plant, the assembly line requires more manual labor. Automated robots are still employed there yet a great part of the process is done with human control or management.

The dashboard of the automobile is crafted in a synchronous workshop with meticulous care being taken for all the special modifications of each Mercedes-Benz vehicle. As opposed to machines, all the parts of the center console are attached manually, supposedly protecting it from any unwanted scratches or harm.

Factory 56 is outfitted with Mercedes-Benz’s “Intelligent Sensors,” a technology that can spot if the car has experienced any mistakes during its production. This system is meant to guarantee the highest quality for the vehicles that roll off the assembly line. The sensors are able to detect any potential issues and alert the workers, allowing them to take the appropriate steps to fix the problem. The goal is to ensure that each car leaving the factory is up to the highest standards.


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